中空玻璃生產(chǎn)線(xiàn)：清洗機這樣保養，清潔高效更耐用

　　Hollow glass production line: The cleaning machine is maintained in this way for efficient and durable cleaning

　　在中空玻璃生產(chǎn)線(xiàn)中，清洗機是保障玻璃表面潔凈度的關(guān)鍵設備——只有玻璃表面無(wú)雜質(zhì)、無(wú)污漬，后續合片、封膠才能保證密封性能，避免出現起霧、進(jìn)水等質(zhì)量問(wèn)題。如果清洗機保養不到位，很容易出現毛刷卡滯、管路堵塞、噴淋不均等故障，不僅影響清洗效果，還會(huì )縮短設備使用壽命。其實(shí)清洗機的日常保養并不復雜，核心就四件事：清毛刷滾輪、換水箱清水、疏通噴淋嘴、加傳動(dòng)潤滑。今天就結合一線(xiàn)實(shí)操經(jīng)驗，給大家科普中空玻璃生產(chǎn)線(xiàn)清洗機的具體保養方法。

　　In the production line of insulating glass, the cleaning machine is a key equipment to ensure the cleanliness of the glass surface - only when the glass surface is free of impurities and stains, can the subsequent lamination and sealing ensure the sealing performance and avoid quality problems such as fogging and water ingress. If the cleaning machine is not maintained properly, it is easy to encounter problems such as brush sticking, pipeline blockage, and uneven spraying, which not only affect the cleaning effect but also shorten the service life of the equipment. In fact, the daily maintenance of a cleaning machine is not complicated. The core is four things: cleaning the brush roller, changing the water tank, unclogging the spray nozzle, and adding transmission lubrication. Today, based on practical experience on the front line, we will share with you the specific maintenance methods for the cleaning machine of the insulated glass production line.

　　先跟大家理清核心邏輯：清洗機的故障多源于“雜質(zhì)堆積”和“潤滑失效”，保養的核心就是針對性解決這兩類(lèi)問(wèn)題。操作全程圍繞“定期清理雜質(zhì)、保障水路通暢、維持傳動(dòng)順暢”展開(kāi)，不用復雜工具，按規范流程操作就能有效規避故障，新手也能輕松掌握。

　　First, let me clarify the core logic: the faults of cleaning machines are mainly caused by "impurity accumulation" and "lubrication failure", and the core of maintenance is to solve these two types of problems in a targeted manner. The entire operation revolves around "regularly cleaning impurities, ensuring smooth waterways, and maintaining smooth transmission". Without the need for complex tools, following standardized procedures can effectively avoid faults, and even beginners can easily master it.

　　第一點(diǎn)，定期清理毛刷和滾輪，杜絕雜質(zhì)干擾。清洗機的毛刷和滾輪是直接接觸玻璃的核心部件，生產(chǎn)過(guò)程中很容易纏繞雜質(zhì)、殘留玻璃碎屑，時(shí)間長(cháng)了會(huì )降低清洗效果，甚至劃傷玻璃表面。建議每周至少清理一次，操作前先停機斷電，打開(kāi)清洗機側蓋，用干凈的毛刷或高壓氣槍清理毛刷縫隙和滾輪表面的雜質(zhì)、碎屑；如果毛刷出現脫毛、變形等情況，要及時(shí)更換，確保毛刷能緊密貼合玻璃表面，保證清潔力度。

　　The first point is to regularly clean the brushes and rollers to prevent impurities from interfering. The brush and roller of the cleaning machine are the core components that directly contact the glass. During the production process, it is easy to entangle impurities and residual glass debris, which can reduce the cleaning effect over time and even scratch the surface of the glass. It is recommended to clean at least once a week. Before operation, stop the machine and turn off the power. Open the side cover of the cleaning machine and use a clean brush or high-pressure air gun to clean the gaps between the brushes and impurities and debris on the surface of the rollers; If the brush experiences hair removal, deformation, or other issues, it should be replaced promptly to ensure that the brush can tightly adhere to the glass surface and maintain cleanliness.

　　第二點(diǎn)，檢查水箱水質(zhì)，定期更換清水。水箱是清洗機的供水核心，水中的雜質(zhì)會(huì )隨著(zhù)水流進(jìn)入管路和噴淋嘴，長(cháng)期堆積就會(huì )造成堵塞。建議每天開(kāi)機前檢查水箱水質(zhì)，若發(fā)現水變渾濁、有沉淀，要及時(shí)更換清水；更換時(shí)先將水箱內的污水排空，用清水沖洗水箱內壁，去除底部沉淀的雜質(zhì)，再加入干凈的清水，必要時(shí)可添加適量專(zhuān)用玻璃清洗液，提升清洗效果。另外，要注意保持水箱密封，避免外界灰塵落入污染水質(zhì)。

　　Secondly, check the water quality of the water tank and replace it with clean water regularly. The water tank is the core of the cleaning machine's water supply, and impurities in the water will enter the pipeline and spray nozzle with the water flow, causing blockage if they accumulate for a long time. It is recommended to check the water quality of the water tank before starting up every day. If the water becomes turbid or has sediment, it should be replaced with clean water in a timely manner; When replacing, first drain the sewage in the water tank, rinse the inner wall of the water tank with clean water to remove impurities from the bottom sediment, and then add clean water. If necessary, add an appropriate amount of specialized glass cleaning solution to improve the cleaning effect. Additionally, it is important to keep the water tank sealed to prevent external dust from contaminating the water quality.

　　第三點(diǎn)，排查噴淋嘴，及時(shí)疏通保障噴淋均勻。噴淋嘴堵塞是導致清洗不均的常見(jiàn)原因，建議每周巡檢一次。逐一檢查清洗機內的噴淋嘴，若發(fā)現某一噴嘴出水量變小、噴霧不均勻，或完全不出水，就說(shuō)明存在堵塞。疏通時(shí)可先將噴淋嘴拆下，用細鐵絲或專(zhuān)用通針清理噴嘴內的雜質(zhì)，再用清水沖洗干凈后裝回原位；如果噴淋嘴磨損嚴重、無(wú)法徹底疏通，要及時(shí)更換同型號的噴淋嘴，確保所有噴淋嘴出水均勻。

　　The third point is to inspect the spray nozzle and promptly clear it to ensure even spraying. Blockage of spray nozzles is a common cause of uneven cleaning, and it is recommended to conduct weekly inspections. Check the spray nozzles in the washer one by one. If the water output of a nozzle decreases, the spray is uneven, or there is no water at all, it means there is blockage. When dredging, the spray nozzle can be removed first, and impurities inside the nozzle can be cleaned with a fine wire or a special needle. Then, rinse it with clean water and reinstall it in its original position; If the spray nozzle is severely worn and cannot be completely unblocked, it is necessary to replace it with a spray nozzle of the same model in a timely manner to ensure that all spray nozzles discharge water evenly.

　　第四點(diǎn)，定期加注潤滑油，保障傳動(dòng)部位順暢運行。清洗機的傳送帶、齒輪、軸承等傳動(dòng)部位，長(cháng)期運行會(huì )產(chǎn)生摩擦損耗，導致運行卡頓、噪音增大。建議每月或每運行80小時(shí)，給這些傳動(dòng)部位加注一次專(zhuān)用潤滑油。加注前先清理部件表面的灰塵和水漬，然后將潤滑油均勻涂抹或注入傳動(dòng)部位，轉動(dòng)部件讓潤滑油充分滲透；注意加注量要適中，避免過(guò)多潤滑油溢出污染玻璃或水箱，同時(shí)要選用與設備匹配的專(zhuān)用潤滑油，不能用普通機油替代。

　　The fourth point is to regularly add lubricating oil to ensure smooth operation of the transmission parts. The transmission parts of the cleaning machine, such as the conveyor belt, gears, bearings, etc., will experience frictional losses during long-term operation, leading to operational lag and increased noise. It is recommended to add specialized lubricating oil to these transmission parts once a month or every 80 hours of operation. Before filling, clean the dust and water stains on the surface of the components, then evenly apply or inject lubricating oil into the transmission parts, and rotate the components to allow the lubricating oil to fully penetrate; Pay attention to the moderate amount of oil added to avoid excessive lubricating oil overflowing and contaminating the glass or water tank. At the same time, use specialized lubricating oil that matches the equipment and cannot be replaced by ordinary engine oil.

　　這里補充幾個(gè)實(shí)操注意點(diǎn)：一是所有保養操作前必須停機并切斷電源，避免設備意外啟動(dòng)造成安全隱患；二是清理和保養時(shí)要保持操作環(huán)境整潔，避免雜質(zhì)進(jìn)入設備內部；三是更換的配件（如毛刷、噴淋嘴）要選用原廠(chǎng)或匹配型號的，確保與設備適配；四是建議建立保養臺賬，記錄每次清理、換水、疏通、加潤滑的時(shí)間，方便后續追溯和規律養護。

　　Here are a few practical points to note: Firstly, all maintenance operations must be stopped and the power must be cut off to avoid safety hazards caused by accidental equipment start-up; Secondly, during cleaning and maintenance, the operating environment should be kept clean to prevent impurities from entering the interior of the equipment; Thirdly, the replacement accessories (such as brushes and spray nozzles) should be selected from the original factory or matching models to ensure compatibility with the equipment; Fourthly, it is recommended to establish a maintenance ledger to record the time of each cleaning, water change, dredging, and lubrication, facilitating subsequent traceability and regular maintenance.

　　除了這四點(diǎn)核心保養，日常還要注意避免堅硬物體碰撞清洗機的毛刷和噴淋系統；如果設備長(cháng)期停用，要徹底排空水箱內的水，清理干凈毛刷和滾輪上的殘留雜質(zhì)，對傳動(dòng)部位加注防護油后密封保存。這些細節能進(jìn)一步延長(cháng)清洗機的使用壽命。

　　In addition to these four core maintenance points, daily attention should also be paid to avoiding collisions between hard objects and the brush and spray system of the cleaning machine; If the equipment is not used for a long time, the water in the water tank should be completely drained, residual impurities on the brushes and rollers should be cleaned, and protective oil should be added to the transmission parts before sealing and storing. These details can further extend the service life of the cleaning machine.

　　清洗機的保養維護是中空玻璃生產(chǎn)線(xiàn)日常運維的重要環(huán)節，看似簡(jiǎn)單的四個(gè)步驟，卻能有效規避大部分清洗故障，保障玻璃清潔質(zhì)量穩定。對一線(xiàn)操作人員來(lái)說(shuō)，養成規范的保養習慣，不僅能減少生產(chǎn)線(xiàn)停擺時(shí)間，還能降低維修成本，提升整體生產(chǎn)效率。希望這次科普能幫到大家，要是在保養過(guò)程中發(fā)現清洗機有嚴重部件損壞、無(wú)法正常運行等問(wèn)題，及時(shí)停止使用并聯(lián)系設備廠(chǎng)家檢修更換。

　　The maintenance and upkeep of the cleaning machine is an important part of the daily operation and maintenance of the insulated glass production line. The seemingly simple four steps can effectively avoid most cleaning failures and ensure stable glass cleaning quality. For frontline operators, developing standardized maintenance habits can not only reduce production line downtime, but also lower maintenance costs and improve overall production efficiency. I hope this science popularization can help everyone. If serious component damage or malfunction of the cleaning machine is found during maintenance, stop using it in a timely manner and contact the equipment manufacturer for repair and replacement.

　　本文由  中空玻璃生產(chǎn)線(xiàn) 友情奉獻.更多有關(guān)的知識請點(diǎn)擊  http://m.whooo.net/   真誠的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識我們將會(huì )陸續向大家奉獻.敬請期待.

　　This article is a friendly contribution from the insulating glass production line For more related knowledge, please click http://m.whooo.net/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.