中空玻璃生產(chǎn)線(xiàn)光電開(kāi)關(guān)小難題：感應不到磨砂玻璃？這樣調就管用

　　Small problem with photoelectric switch in insulated glass production line: unable to sense frosted glass? This adjustment works

　　在中空玻璃生產(chǎn)線(xiàn)中，光電開(kāi)關(guān)就像“眼睛”一樣，負責精準檢測玻璃的位置，保障送料、合片、打膠等環(huán)節的有序銜接。但不少一線(xiàn)師傅都遇到過(guò)一個(gè)棘手問(wèn)題：光電開(kāi)關(guān)對磨砂玻璃感應不靈敏，甚至完全沒(méi)反應，直接導致設備停擺、生產(chǎn)卡頓。其實(shí)這不是設備故障，只要掌握正確的接線(xiàn)規范和調節方法，就能輕松解決。今天就專(zhuān)門(mén)科普中空玻璃生產(chǎn)線(xiàn)光電開(kāi)關(guān)的實(shí)用知識，重點(diǎn)說(shuō)說(shuō)感應磨砂玻璃的調試技巧。

　　In the production line of insulating glass, the photoelectric switch is like an "eye", responsible for accurately detecting the position of the glass, ensuring the orderly connection of feeding, laminating, gluing and other links. But many frontline workers have encountered a tricky problem: the photoelectric switch is not sensitive to frosted glass, and even has no response at all, directly leading to equipment shutdown and production lag. Actually, this is not a device malfunction. As long as you master the correct wiring specifications and adjustment methods, it can be easily solved. Today, we will specifically popularize the practical knowledge of photoelectric switches in insulated glass production lines, with a focus on the debugging techniques of induction frosted glass.

　　先跟大家理清基礎：咱們中空線(xiàn)上用的光電開(kāi)關(guān)，常規接三根線(xiàn)就夠用，接線(xiàn)是否規范直接影響感應效果，這是調試的前提。具體接線(xiàn)規則很明確：棕色線(xiàn)是正極，要對應接到信號電箱里的24V接口；藍色線(xiàn)是負極，對應信號電箱的0V接口；黑色線(xiàn)是信號線(xiàn)，連接到電箱內標注“X某某某”的對應接口。實(shí)操中建議先確認接線(xiàn)無(wú)誤，很多時(shí)候感應失靈不是調節問(wèn)題，而是接線(xiàn)接錯或松動(dòng)導致的。

　　First, let me clarify the basics for everyone: the photoelectric switch used on our overhead line is usually connected with three wires, and whether the wiring is standardized directly affects the sensing effect, which is a prerequisite for debugging. The specific wiring rules are very clear: the brown wire is the positive pole and should be connected to the 24V interface in the signal box; The blue line is the negative pole, corresponding to the 0V interface of the signal box; The black wire is the signal wire, connected to the corresponding interface labeled 'X' inside the electrical box. In practical operation, it is recommended to first confirm that the wiring is correct. Often, induction failure is not due to adjustment issues, but rather caused by incorrect or loose wiring.

　　解決了接線(xiàn)問(wèn)題，再來(lái)說(shuō)核心的調節方法——針對感應不到磨砂玻璃的情況，關(guān)鍵就是調節光電開(kāi)關(guān)上的調節按鈕。不過(guò)要注意，咱們設備的光電開(kāi)關(guān)大多藏在版面內部，平時(shí)看不到調節按鈕，需要先把光電開(kāi)關(guān)拆下來(lái)再操作，拆的時(shí)候注意做好部件收納，避免螺絲丟失。

　　After solving the wiring problem, let's talk about the core adjustment method - for situations where frosted glass cannot be sensed, the key is to adjust the adjustment button on the photoelectric switch. However, it should be noted that the photoelectric switches of our equipment are mostly hidden inside the layout, and the adjustment buttons cannot be seen normally. Therefore, it is necessary to remove the photoelectric switches before operation. When removing them, pay attention to organizing the components properly to avoid losing screws.

　　調節的標準很簡(jiǎn)單，兩步就能確認：第一步，把需要檢測的磨砂玻璃放到指定位置，然后慢慢旋轉調節按鈕；第二步，觀(guān)察光電開(kāi)關(guān)上的指示燈，當指示燈亮起時(shí)，就說(shuō)明調節到位了。如果想更精準，還可以同步查看設備的觸摸屏，確認對應的輸入信號是否正常顯示——指示燈亮且觸摸屏有信號，就代表光電開(kāi)關(guān)已經(jīng)能穩定感應磨砂玻璃了。

　　The standard for adjustment is very simple, it can be confirmed in two steps: first, place the frosted glass that needs to be tested in the designated position, and then slowly rotate the adjustment button; Step two, observe the indicator light on the photoelectric switch. When the indicator light is on, it means that the adjustment is in place. If you want to be more precise, you can also synchronously check the touch screen of the device to confirm whether the corresponding input signal is displayed normally - if the indicator light is on and there is a signal on the touch screen, it means that the photoelectric switch can stably sense the frosted glass.

　　這里給大家補充幾個(gè)實(shí)操小提醒：一是拆光電開(kāi)關(guān)時(shí)要輕拿輕放，避免碰撞損壞內部元件；二是調節按鈕時(shí)幅度要小，慢慢旋轉觀(guān)察指示燈，不要一次性擰到底，防止調節過(guò)度反而影響感應穩定性；三是調節完成后，把光電開(kāi)關(guān)裝回原位時(shí)要固定牢固，避免設備運行中因振動(dòng)導致位置偏移，再次出現感應問(wèn)題。

　　Here are a few practical tips for everyone: First, when dismantling the photoelectric switch, handle it gently to avoid collision and damage to internal components; Secondly, when adjusting the button, the amplitude should be small. Slowly rotate and observe the indicator light, and do not twist it all at once to prevent excessive adjustment from affecting the sensing stability; Thirdly, after the adjustment is completed, the photoelectric switch should be firmly fixed back to its original position to avoid position deviation caused by vibration during equipment operation, which may lead to induction problems again.

　　另外，日常使用中還有兩個(gè)小技巧能減少感應故障：一是定期檢查光電開(kāi)關(guān)的鏡頭，磨砂玻璃生產(chǎn)過(guò)程中容易產(chǎn)生粉塵，鏡頭沾灰會(huì )影響感應，定期用干凈的布擦拭干凈即可；二是如果經(jīng)常需要切換檢測普通玻璃和磨砂玻璃，建議做好調節參數記錄，后續切換時(shí)能快速調試到位，節省時(shí)間。

　　In addition, there are two tips in daily use to reduce sensing faults: first, regularly check the lens of the photoelectric switch. Dust is easily generated during the production process of frosted glass, and lens dust can affect sensing. Regularly wipe it clean with a clean cloth; Secondly, if it is necessary to frequently switch between detecting ordinary glass and frosted glass, it is recommended to keep a record of the adjustment parameters, so that the subsequent switching can be quickly adjusted to save time.

　　光電開(kāi)關(guān)雖小，卻是中空玻璃生產(chǎn)線(xiàn)穩定運行的關(guān)鍵部件，感應不到磨砂玻璃的問(wèn)題看似棘手，實(shí)則只要做好接線(xiàn)規范和精準調節就能解決。對一線(xiàn)操作人員來(lái)說(shuō)，掌握這些基礎調試技巧，能快速應對生產(chǎn)中的小卡頓，減少生產(chǎn)線(xiàn)停擺時(shí)間。希望這次科普能幫到大家，在日常操作中更好地應對光電開(kāi)關(guān)的各類(lèi)小問(wèn)題。如果遇到其他感應故障，也可以先從接線(xiàn)和清潔鏡頭入手排查，或咨詢(xún)設備廠(chǎng)家的技術(shù)支持。

　　Although the photoelectric switch is small, it is a key component for the stable operation of the insulated glass production line. The problem of not sensing frosted glass may seem tricky, but in fact, it can be solved as long as the wiring specifications and precise adjustments are done properly. For frontline operators, mastering these basic debugging skills can quickly respond to small lags in production and reduce downtime on the production line. I hope this science popularization can help everyone better deal with various small problems of photoelectric switches in daily operation. If you encounter other induction faults, you can also start troubleshooting by wiring and cleaning the lens, or consult the technical support of the equipment manufacturer.

　　本文由  中空玻璃生產(chǎn)線(xiàn) 友情奉獻.更多有關(guān)的知識請點(diǎn)擊  http://m.whooo.net/   真誠的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識我們將會(huì )陸續向大家奉獻.敬請期待.

　　This article is a friendly contribution from the insulating glass production line For more related knowledge, please click http://m.whooo.net/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.